Process Technology
Full course description
What is Process Technology? What is the difference between a process at laboratory scale
and a process at industrial scale? To answer these questions, we can consider a typical
mixing process as an example. The mixing process in the lab at small scale (gram) is
straightforward as we can use tools such as a magnet or spoon to mix two (bio)chemicals.
What about at the large scale (tonne)? We need special technology to mix two
(bio)chemicals at large scale. This is also true for other operations.
We need a reactor for the reaction. We might need a distillation column for separation. We
need a heat exchanger for heating and cooling. We need a pump and a compressor for
pressurisation and transfer liquids and gases. The reactor and all these unit operations
together form a process, showing the importance of proven technologies when we study a
process at the large scale.
The main aim of this course is to study the principles of the design of a reactor and the
most important individual unit operations related to biobased process technologies. In this
context, we need to study the interaction between the individual process elements. How
does a high efficient unit operation affect the other unit operation? Is there any domino
effect? Does a high efficient reactor help the unit operations? To answer these
questions, we need to look at the process as a whole. In this context, mathematical models
and process simulators play an important role to predict the phenomena in bioreactor, unit
operations, and the whole process.
Course objectives
The aim of this course is to learn all the basic concepts associated with the proven
technologies to process biomass into valuable products. This course presents not only
reactors and main unit operations, but also the basic rules for designing the whole process.
This is supported by the presentation and use of a process simulator and the relevant
mathematical concepts.
Intended learning outcomes (ILOs)
At the end of this course, the students will be able to:
1. Illustrate how reactor and unit operations work.
2. Develop mathematical models for reactor and unit operations.
3. Solve mathematical equations related to the modelling of reactor and unit
operations.
4. Analyse individual reactor and unit operations as well as the entire bioprocess using
process simulator.
5. Evaluate past and present perspectives of the technologies and outline a future
perspective of the technologies related to biobased products.
6. Present outcomes of scientific works to the audience composed of specialists and
non-specialists.
Recommended reading
A set of specific references will be provided per each problem presented in tutorial
meetings. Besides, the following general references are recommended to be considered
prior to any other sources:
Textbook
A. B. de Haan (2015), Process Technology: An Introduction, De Gruyter, ISBN:
9783110336719. E-book available at the University Library
Process Simulator
COCO (CAPE-OPEN to CAPE-OPEN) Simulator (https://www.cocosimulator.org/)
Mathematics
https://www.wolframalpha.com/examples/mathematics/
Journals
- Bioresource Technology
- Biofuels, Bioproducts and Biorefining
- Separation and Purification Technology